Closed Loop Product Lifecycle Sama & Digital Twin Alignment

An aerospace and defense contractor manufacturing satellite systems, avionics enclosures, and unmanned aerial vehicles.

traceability audit preparation time cut: 3 weekstraceability audit preparation time cut
data integrity maintained across 20 year product lifecycle: 100%data integrity maintained across 20 year product lifecycle

How the work runs

The pressure that made this worth automating, the steps the system runs, and what came out the other side.

Pressure & Trigger Points

BOM data was fragmented across disconnected PLM, ERP, MES, and MRO software systems throughout the 20 year product lifecycle.
As designed, as planned, as built, and as maintained BOM baselines diverged over time, making traceability audits slow and risky.
Defense audit compliance required 100% serialized component traceability, which took weeks of manual records retrieval for each aircraft.

The run · 5 operational steps

Click any step to inspect telemetry signals, model reasoning, and governance gates.

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Sama connects As Designed (EBOM), As Planned (MBOM), As Built (MES), and As Maintained (SBOM) into one synchronized digital thread.

Input Signal:

Real-time operational telemetry & queue

Reasoning Pattern:

MCP grounded vector inference

Governance Gate:

Policy constrained with audit write-back

Verified Business Outcomes

Traceability audit preparation time cut from 3 weeks to under 60 seconds.
100% data integrity maintained across 20 year product lifecycle digital threads.
Accelerated engineering design improvement cycles by 35% through closed loop field reliability feedback.

Capabilities this relies on

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