energy-utilities
Operations
representative

Cross Line Bottleneck Synchronization & Real Time Throughput Balancing

A high speed beverage bottling and packaging plant running 6 canning lines producing 1,500 cans per minute per line across depalletizing, filling, seaming, pasteurization, and case packing.

Runs onDrishti

plant Overall Equipment Effectiveness (OEE) increased: 68%plant Overall Equipment Effectiveness (OEE) increased
conveyor accumulation line stoppages reduced: 55%conveyor accumulation line stoppages reduced

How the work runs

The pressure that made this worth automating, the steps the system runs, and what came out the other side.

Pressure & Trigger Points

Micro stoppages lasting 10 to 30 seconds at downstream case packers caused massive conveyor accumulation jams back to the primary filler.
Line supervisors lacked visibility into instantaneous conveyor buffer levels, leading to line speed mismatches and frequent machine tripping.
Daily plant canning output fell 18% below nameplate capacity due to uncoordinated speed transitions and accumulation backlogs.

The run · 5 operational steps

Click any step to inspect telemetry signals, model reasoning, and governance gates.

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High Speed Optical & Accumulation Sensor Tracking

Drishti monitors can flow rates, photo eye sensor states, and conveyor accumulation buffer percentages in real time.

Input Signal:

Real-time operational telemetry & queue

Reasoning Pattern:

MCP grounded vector inference

Governance Gate:

Policy constrained with audit write-back

Verified Business Outcomes

Plant Overall Equipment Effectiveness (OEE) increased from 68% to 84%.
Conveyor accumulation line stoppages reduced by 55%, unlocking 180,000 additional cans produced per line daily.
Micro stoppage diagnostic time reduced from hours of manual video review to instant automated classification.

Capabilities this relies on

signal ingestion
system connectors
anomaly detection
root cause reasoning
alert routing
in boundary deployment

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