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Forklift Hazard & Pedestrian Proximity Prevention in Warehouses

A 500,000 sq. ft. logistics distribution center operating 40 industrial forklifts alongside 150 warehouse order pickers in high-density rack aisles.

Runs onArjuna
reduction in forklift-pedestrian near-miss incidents
94%reduction in forklift-pedestrian near-miss incidents
replaced wearable RFID tags
100%replaced wearable RFID tags

How the work runs

The pressure that made this worth automating, the steps the system runs, and what came out the other side.

Pressure & Trigger Points

  • Blind intersections at aisle ends caused frequent near-miss incidents and dangerous forklift-pedestrian collisions.
  • Wearable RFID tag proximity systems were unreliable because workers forgot to charge or wear their badges.
  • Warehouse managers lacked objective data on high-risk collision blind spots across the facility.

The run · 5 operational steps

Click any step to inspect telemetry signals, model reasoning, and governance gates.

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1

Overhead Aisle Camera Video Stream Analysis

Arjuna processes video from overhead aisle CCTV cameras, tracking real-time 3D positions of forklifts and workers.

Input Signal:

Real-time operational telemetry & queue

Reasoning Pattern:

MCP grounded vector inference

Governance Gate:

Policy constrained with audit write-back

Verified Business Outcomes

  • 94% reduction in forklift-pedestrian near-miss incidents across the distribution center.
  • Zero forklift collision injuries achieved since deployment.
  • Replaced wearable RFID tags with 100% camera-based, zero-maintenance pedestrian safety coverage.

Capabilities this relies on

  • vision perception
  • anomaly detection
  • alert routing
  • policy compliance
  • in boundary deployment

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